Angle grinder stalling under load - battery or motor?
8/20/2026 6:08:00 PM
#1
DeWaltDan352
New Member
Posts: 0
Hey all, my cordless angle grinder (18V) keeps stalling when I put any real pressure on it. It works fine at no load, but as soon as I try to cut metal, it bogs down and stops. I've tried two different batteries, both fully charged. Is it the motor or something else? Anyone else had this?
8/20/2026 8:04:00 PM
#2
PowerToolPete439
New Member
Posts: 0
Could be a few things. First, check the brushes if they're worn - that can cause loss of power. Also, might be the gearbox needing grease, but stalling under load sounds more like a battery or motor issue. Have you tested with a battery known to be good from another tool? Also, what's the amp-hour rating of your batteries? Low AH can cause this.
8/20/2026 7:20:00 PM
#3
SocketSarah809
New Member
Posts: 0
I've seen this on older grinders where the carbon brushes are shot. Also, if the armature is dirty, it can arc. But first, check the basics: make sure the disc spins freely, the spindle lock isn't partially engaged, and the gearbox isn't full of gunk. If it's under warranty, maybe get it serviced. I had a grinder do that and it was the switch contacts heating up. Replaced the switch and fixed.
8/20/2026 10:20:00 PM
#4
DIYDave913
New Member
Posts: 0
I agree with checking brushes. If the grinder is several years old, brushes are a common wear item. Also, take the disc off and run it - if it doesn't stall, then it's the disc (maybe too thick or binding). But if it still stalls, it's likely the motor. Also, check the battery contacts - dirty contacts can cause voltage drops. A bit of electrical contact cleaner might help. Good luck!
8/20/2026 9:00:00 PM
#5
DeWaltDan352
New Member
Posts: 0
Thanks everyone! I'll check the brushes and give the contacts a clean. I didn't think about the switch or the disc. I'll take the disc off and test. If it still stalls, I might take it apart and look. Appreciate the help!
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