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Need safety tips for cutting rebar with bolt cutters - almost lost a finger!

1/13/2026 3:04:40 PM #1
OP
OP
Guest
Posts: 0
Hey guys, total noob question here but I'm freaking out a bit. I was trying to cut some 1/2" rebar with my 24" bolt cutters yesterday for a small concrete form project. Had it clamped in my vise, went to squeeze and the dang thing slipped sideways. Almost took my pinky off - glove got shredded. What am I doing wrong? Should I be using a different tool? Safety tips much appreciated before I try again.
1/13/2026 3:37:40 PM #2
HeavyDutyDan84
HeavyDutyDan84
Member
Posts: 0
OP, you got lucky. Rebar's nasty stuff when it decides to fight back. First off - NEVER cut rebar with bolt cutters while it's in a vise. That's asking for trouble. The vise creates a pivot point and when the cutters bite, all that energy goes somewhere unpredictable. For 1/2", I'd use a reciprocating saw with a metal-cutting blade (demolition grade, not the cheap ones). Clamp the rebar to a solid surface, wear your safety glasses (concrete dust in the eyes is no joke either), and use vise-grips to hold the short end so it doesn't whip around. And for god's sake, get some proper work gloves, not those flimsy garden ones.
1/13/2026 7:16:40 PM #3
ToolTimeTim43
ToolTimeTim43
Member
Posts: 0
Dan's right about the saw. But if you're determined to use cutters (sometimes it's all you have on site), here's how: Mark your cut with chalk or marker. Use TWO pairs of vise-grips - one on each side of your cut line, about 6 inches apart. Set the rebar on the ground or workbench, NOT in a vise. Position the cutters so the blades are perpendicular to the bar. Apply steady pressure - don't jerk it. And keep your hands BEHIND the cutting edges. If it's taking too much force, your cutters are too small or dull. 24" might be borderline for 1/2" rebar depending on the grade.
1/13/2026 8:37:40 PM #4
WrenchWendy18
WrenchWendy18
Member
Posts: 0
LOL welcome to the "almost lost a digit" club! Happened to me with a hydraulic line once. Listen to these guys - they know their stuff. One thing I'll add from the machinery side: if you're doing more than a couple cuts, just rent a rebar cutter from your local tool rental. They're like $30/day and make clean cuts with zero drama. Your hands will thank you. Also, check if your rebar is epoxy-coated - that stuff gums up blades and cutters something fierce. If it is, wipe it down with mineral spirits first. Stay safe out there!

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